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What is manufacturing method engineering?

A career overview with Expleo

Manufacturing method engineering plays a crucial role in modern production processes, ensuring efficiency, quality, and innovation in industries such as defence, automotive, aerospace, and energy. But what does a manufacturing method engineer do, and why is this role so important? At Expleo, we pride ourselves on delivering cutting-edge solutions, and our manufacturing method engineering team is a cornerstone of that success. In this article, we’ll delve into the responsibilities, required skills, and career opportunities for manufacturing method engineers at Expleo.

What does a manufacturing method engineer do?

A manufacturing method engineer focuses on optimising production processes to ensure that products are manufactured efficiently, cost-effectively, and to the highest quality standards. These engineers play a pivotal role in bridging the gap between design and production.

Key responsibilities include:

  • Developing manufacturing processes: Designing and implementing production workflows tailored to specific products.
  • Optimising production: Identifying and resolving inefficiencies to reduce waste and improve productivity.
  • Collaborating across teams: Working closely with design, quality, and operations teams to ensure seamless production.
  • Ensuring compliance: Adhering to industry standards and safety regulations in all manufacturing processes.
  • Testing and validation: Conducting tests to ensure manufacturing methods produce reliable, high-quality products.
Two engineers in safety gear and helmets are standing in a factory. One is holding a tablet while both discuss and point to something out of view. The background shows industrial equipment and a spacious, well-lit environment.

Key skills for manufacturing method engineers

To excel as a manufacturing method engineer, you’ll need a combination of technical and interpersonal skills. Here’s what Expleo looks for in candidates:

  • Process engineering expertise: Strong knowledge of process design, lean manufacturing principles, and continuous improvement methodologies.
  • Problem-solving skills: The ability to troubleshoot production issues and implement effective solutions quickly.
  • Technical proficiency: Familiarity with CAD software, data analysis tools, and automation technologies.
  • Attention to detail: Ensuring every aspect of the manufacturing process meets stringent quality standards.
  • Teamwork and communication: Collaborating effectively with multidisciplinary teams and clearly communicating technical information.

Why choose a career in manufacturing method engineering at Expleo? 

At Expleo, we work on a wide range of projects that push the boundaries of innovation and efficiency. Our manufacturing method engineering team plays a vital role in delivering solutions for some of the world’s most forward-thinking companies. Meet Expleo’s Manufacturing Method Engineering Team  to discover the experts behind our innovative projects.

Here’s why Expleo is the ideal place to grow your career in manufacturing method engineering:

  • Diverse and challenging projects: From optimising production for electric vehicles to streamlining processes in aerospace manufacturing, no two projects are the same.
  • Global opportunities: With a presence in over 30 countries, Expleo offers the chance to work on international assignments and collaborate with global teams.
  • Professional growth: We’re committed to employee development, offering training programmes and opportunities to specialise in emerging technologies.
  • Inclusive work environment: Our culture fosters collaboration, creativity, and inclusion, ensuring every team member feels valued.

Career paths and growth opportunities

A career in manufacturing method engineering opens doors to numerous paths, including:

  • Senior engineering roles: Lead complex projects and mentor junior engineers.
  • Project management: Oversee large-scale manufacturing process improvements.
  • Technical specialisation: Focus on advanced technologies like robotics, additive manufacturing, or Industry 4.0.
  • Cross-industry applications: Apply your expertise to sectors like aerospace, healthcare, or energy.

Our culture fosters collaboration, creativity, and inclusion, ensuring every team member feels valued. Learn about how it is being a woman in STEM at Expleo and how we support diversity in engineering and technology.

How to become a manufacturing method engineer at Expleo

If you’re passionate about optimising production processes and want to work at the forefront of innovation, here’s how to start your journey at Expleo:

  • Explore open roles : Visit our  to find the latest opportunities.
  • Tailor your C.V. : Highlight your experience in process optimisation, technical expertise, and successful project outcomes.
  • Learn about the recruitment process: Familiarise yourself with Expleo’s recruitment process to feel confident and prepared.
  • Prepare for the interview: Be ready to discuss your technical skills, problem-solving approach, and interest in Expleo’s projects.

Whether you’re a recent graduate, an experienced professional, or transitioning from military service, Expleo offers opportunities tailored to your skills. Learn about our opportunities for service leavers and veterans and how you can bring your unique expertise to our team.

Explore careers in manufacturing method engineering at Expleo

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Robert Matthews

What is your name and your role and how long have you been working at Expleo?

This year I’m celebrating my 12th year at Expleo. I started my career at Expleo as a Quality Auditor contractor, and then was offered a Staff position in the Life Cycle Management team, where I became a Deputy Team Lead, after which there was another promotion opportunity to an Engineering Manager, and later I was able to join our Marine division where I currently work.

Where and how long did you serve in the armed forces?

I served in the Air Force just shy of 25 years. I started my career as an Aero Engines Mechanic. My first posting was at Brize Norton working on VC 10s, Tri Stars & Hercules Aircraft. Then I went on to a technician’s course and became a Junior Technician, and then progressed into a leadership position as a Sergeant. I left the Air Force as a Senior Non-commissioned Officer.  

Robert Mathews
Rob in 2022 post remembrance parade in his local village. Remembrance day is very important to serving and veterans of the forces as it gives a chance to honor those who have given the ultimate sacrifice in serving their country

What challenges did you have after leaving the Armed Forces?

My main challenge was worrying about Job Security. My manager was very supportive when I was still a contractor at Expleo and he transferred me over from contractor to permanent staff. I remember the conversation I had with him about the opportunities for secure job security and promotion.

And he said: “At Expleo, opportunities are out there for you, so go and get them”. And he was right, there are plenty of opportunities at Expleo. You just have to seize them. And every time I saw an opportunity at Expleo, I just went for it. 

I transferred a lot of my skills over to Expleo. For instance, the aircraft and engine experience, experience in fault diagnosis, and more in-depth engineering project management and of course my leadership & Management Skills 

How did Expleo help you to transition into your civilian job?

I found it quite an easy transition, as there were a lot of ex-forces colleagues within Expleo when I joined, some of which I knew already. For those that didn’t have a military background they were equally as welcoming.

How do you feel Expleo allows you to use your expertise you gained during your service?

Expleo gave me the freedom to use my transferable skills that I gained in the Air Force. My manager and colleagues had an open mindset for my ideas. I could bring those ideas into the office and illustrate how they could be implemented within a business setting They very much welcomed my ideas about improvements, and there is always an open environment for sharing ideas and previous knowledge. I also completed an Expleo Leadership Management course, which differed to the one I had in the Air Force. Combining the two gave me a much more rounded leadership and management mindset.

How do you connect with other members of the Armed Forces Community at Expleo?

I participate in careers transition workshops supporting recruiters. When Ex-Forces are looking for a new career, I attend the workshops chatting to the Armed Forces community sharing my experience and what I have learned.

What advice would you give to other members of the Armed Forces Community who are planning to join Expleo?

Expleo has many different opportunities, whether it be leadership management, various jobs in engineering, project management etc. Don’t think that you don’t have the skill set to join Expleo. It is within you; you do have those skills and Expleo can bring out these skills in people.